Hendey Home Page   
Lathe Design   
Early Lathes   
Later lathes   
Shapers   
Planers   
Millers   
Factory Buildings   
Songs   
A Tour of the Works
4C Lathe
1920s Lathes Catalog

email: tony@lathes.co.uk
Home   Machine Tool Archive   Machine-tools for Sale & Wanted
Machine Tool Manuals   Machine Tool Catalogues   Belts   
Books   Accessories


Hendey
Mid-1930s, high-class all-geared-head lathe

   Cone-head 18 to 24-inch   Taper Turning
Accessories   Slide Rests   
Motor Drives   Relieving
     


With thanks to Ian Robinson for details of this beautiful lathe.
In the mid-1930s Hendey designed a completely new, geared-head toolroom lathe, that incorporated many of the ideas and patents the company had developed during the previous 50 years. Named simply as the
12 x 30, it was made in 14 and 16-inch swing versions and was available in several bed lengths, these increasing in increments of 2 feet. Like many of the better-made machines of this era, the quality was outstandingly - and the actual capacity in excess of the quoted figures; the 12-inch, for example, was capable of swinging nearly 15 inches in diameter.
Hendey supplied two versions of each model, with either 12 or 18 spindle speeds. The 12-speed lathe ran to 600 rpm and the 18-speed to 1000 rpm. Both were driven through a beautifully light-to-operate, multi-plate dry clutch that incorporated an effective spindle brake engaged by pushing the clutch lever down. A quick way to identify the difference between the two models is the "landscape" format speed plate on the 12-speed and the "portrait" version on the 18-speed.
In addition to a bewildering number of accessories, Hendey offered Camlock, L1 and threaded spindle noses and a choice of precision ball, taper and plain spindle bearings - though all versions of the lathe had a 1.5-inch spindle bore.
Plain-bearing Hendeys had an unconventional arrangement of a very large diameter tapered spindle at the headstock end running in a tapered bearing - with a hardened steel thrust washer preventing the spindle from entering the taper and sticking in it. The thought was that the bearing and thrust washer would wear at the same rate and hence the bearing become self-adjusted and so just need an occasional resetting of the end float. The reality was that the thrust washer tended to wear slightly more quickly and hence the bearing would eventually seize under load. Shimming the thrust washer a few thou fixes the issue easily and the bearing then lasts exceptionally well and is capable of absorbing neglect whilst retaining its accuracy. All bearing types were oiled from reservoirs filled with oil cups of such good quality that, on the author's machine, none are corroded and only one broken despite its 80 years of service.
On the short-bed machines, the headstock was so large it made up over half the length of the lathe. Despite this, the lathe was surprisingly narrow, with a base only 2 ft deep and only the crosslide stretching beyond this. Inside the headstock were hardened and ground straight-cut gears, with a helical backgeared final drive for the lower speeds. Ratios available were in correct geometrical progression and the gears were of such high quality that they ran nearly silently, with the hum of the motor being as loud as the headstock itself. Lubrication was by splash, from a substantial oil bath within the headstock.
The 12-inch lathe had a 12" wide bed, supported on two cast-iron pillars with that at  the headstock end holding the motor. The bed was of a slightly unusual design, the saddle being supported on two V ways rather than the traditional V and flat. Hendey thoughtfully drilled drain holes in the bed at the headstock end to allow coolant to leave, rather than being trapped between the headstock and tailstock V-ways.


The 36-speed screwcutting gearbox was driven through an ingenious and highly refined leadscrew reverse mechanism mounted beneath the headstock. This mechanism incorporated both a single-tooth dog clutch and a set of "synchro cones" to smooth out its engagement. The cones engaged momentarily to bring the dog clutch up to speed, then withdrew to allow the dogs to engage gently - this provided a perfect pitch relationship every time and without the heavy clunking of a conventional leadscrew reverse. So effective is the arrangement that it's possible to reverse the leadscrew instantly at 600 r.p.m. without the slightest crash or complaint from the lathe. The whole mechanism is a pleasure to operate, being light and positive. The carriage is fitted with an auto-knock-out bar, with adjustable stops for the longitudinal movements, meaning the lathe will stop feeding or threading automatically at any preset position. Combined with the standard-fit crosslide stop this makes cutting any thread, no matter what the pitch or cutting speed, easy and foolproof.
Although most examples of the lathe were fitted with imperial leadscrews, a metric version was available, as were metric transposing changewheels for the imperial models. These gears were carefully thought out and consisted of a 127/120 compound gear and 45,54,63,72 tooth drivers. The 72 was supplied with the machine as part of the standard imperial geartrain with the others purchased separately.
Like the rest of the lathe, the apron was beautifully made and well-specified. Feeds were engaged by raising levers that were feather-light in operation and yet beautifully positive. The half-nuts were well-supported and their engagement equally delightful to operate. Despite being very advanced for its time, the double-walled apron was partially open at the rear, but did incorporate an oil bath for lubrication in addition to various oiling cups. It was well protected from the entry of swarf and the pinion had an outboard bearing where it engaged the rack, meaning it was nigh on impossible to overstress.
Sadly, the cross and top slides were not provided with taper gibs, yet still slid easily and with precision. The crossfeed screw had its thrust bearing at the rear and was hence operated in tension, preventing wind-up under heavy cuts. Additionally, on the 18-speed models, the block in which the bearing was mounted could be released by loosening one screw and attached quickly to the supplied-as-standard taper-turning attachment, enabling taper turning whilst retaining the full function of the crosslide. The 12-speed lathe was not quite as refined, but had a similar mechanism that was just as well thought out - although the taper unit itself was optional. Dials on both slides were large for the era and very easy to read, with deeply engraved scales.
The Hendey tailstock incorporated a very effective, patented, lever-clamping mechanism to grip the bed along with a double-split clamp to lock the very large diameter MT3 barrel. The barrel was beautifully engraved in divisions of 32nds of an inch along the length of its 5-inch travel. Thrust was taken by a plain cast iron bearing surface that was automatically oiled at the same time as the barrel and screw. Although very simple, it was well thought out, the action being very light and smooth under all conditions.
Such is the quality of the Hendey, that the writer's scruffy and flaky
12x30 still runs very quietly and with uncanny fluidity in every respect - despite 83 years of use, of which 20 plus were spent in a damp garage. The cast iron has cleaned up to like new and every single part appears to be stamped with the same serial number to identify it as belonging to that individual machine. These lathes were joyful to operate when new and, arguably, a viable alternative to the far more common makes of Holbrook, DSG or Monarch - to name but a few of the best lathes ever made.