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Continued: Marketed by Sears the new-for-1941-version of the AA109 6" x 18" at first carried the name "Dunlap", a name always used for the company's less-expensive models. By now the lathe had begun to grow up and also been given the contemporary "streamline" treatment and, for the fist time, was fitted with an apron that carried a leadscrew half-nut the operating lever for which snapped into position through the operation of a spring-loaded ball detent. Although this mechanism gave a positive action, there was no compensating pad on top of the leadscrew to absorb the upward thrust. The new lathe was a model of mechanical simplicity and economical production with the saddle, apron and the cross-feed screw end bracket cast as one piece - as illustrated lower down the page. The lathe was initially marketed as just a single model with a capacity between centres of 18 inches (identification numbers included 109.07801 and 109.0702 with a hand-cranked leadscrew to drive the carriage (but no screwcutting), the 109.0703 with both screwcutting and backgear and later, for just a single year post WW2, as a short-bed version with models that included the 109.2062 and 109.20630. However, regardless of specification, all versions were of very similar appearance and the simple models always available with a range of extras to turn them into more effective machines; these extras included a 5 : 1 ratio epicyclic backgear ($3.95) built into the 4-step headstock pulley and a complete screwcutting set ($9.65) consisting of changewheels and mounting bracket, inner and outer guards, a 0.5" by 16 t.p.i. Acme-form leadscrew and a tumble-reverse mechanism that allowed the spindle turn freely or engage the changewheels to produce left or right-handed threads to choice. An interesting detail concerns the beds of these lathes: those with shorter beds, whether badged as Dunlap or (later) Craftsman, had a gap between the top of the two bed Vs of 2.50 inches whilst two specific variants, the longer 109.0702 and 109.073 models had beds that were narrower, with a V-to-V spacing of 2.125". Interestingly, although the "manuals" for this series of lathes mentions the 109.07** types, they fail to give separate parts numbers for either the bed or any of the other important items associated with it - the saddle, headstock casting and tailstock, etc. Should you come across a dedicated "manual" for the 109.07** versions, the writer would be very interested to hear from you. Whilst the improvements to both rigidity and specification were welcome all versions of the new model were still of limited usefulness for serious work as they retained the No. 0 Morse centres, had ungraduated micrometer dials and were not supplied with a speed-reducing countershaft unit. In recent years the inherent weakness of the headstock assembly (and flexibility of the whole machine) has been displayed by a number of scrap machines appearing less their main spindle. These were probably broken when the owner, an impatient beginner, "bore down" on the cross-feed to "compensate" for a dull, off-centre tool bit. Those more experienced user would have recognised the "wiggly" feeling as the tool got under the work - the precursor, of course, to something snapping. However, when new, the machines remained good value with the better specified of the two priced at $31.95 - something of a bargain when the 6" Atlas was $67.50 and the 12" Deluxe $135. When driven directly from an electric motor 8 speeds from 580 to 2040 RPM were available - and threads from 8 to 96 t.p.i could be cut. However, because the lathe's bottom speed was so high, success in this department would have meant either specifying the optional epicyclic backgear assembly, which was built into the headstock belt pulley and reduced the bottom speed to a more useful (but still not ideal) 116 rpm, or looking through the Sears catalog in the hope of being able to adapt one of the speed-reducing "Jack-shaft" (countershaft) units made for the wood-lathe range. That the lathe was not offered with one of these as even an option was a strange omission, for, in earlier years, just such a unit had been listed as an accessory along with other metal-turning accessories. When the Sears, Roebuck catalog reappeared after WW2, in 1948, the 6" lathe was marketed under a new model number "99 TM 2063" and, labelled "Craftsman Model 80"; apart from a shorter bed it looked identical to its last appearance in 1943 when it was labelled a "Dunlap". The 2063 version of the Model 80 lasted for just one year and in 1949 the Catalog number became 99 AM 2127 (Model 109.21270) and the familiar three-rib headstock cover was replaced by an "engine-turned" decorative plate with other numerous styling changes to give it a more "up-to-date" appearance. No mechanical improvements were made to the lathe which now had a deliberately styled "consumer look", and was offered, as before, in basic form without motor or chuck. The headstock spindle carried a three-step V pulley - whilst supplied with the lathe was a four-step pulley to be used on the customer's own motor. Although fitted with a planetary-type backgear assembly built into the face of the headstock pulley, tumble reverse and screwcutting there was no countershaft arrangement and, if directly driven by the recommended 1750 rpm motor, the bottom speed of 120 rpm would have made screwcutting very difficult - though no doubt serious users might have found a slower or variable-speed motor and fitted smaller pulleys on its shaft or built a speed-reducing countershaft to get round the problem. The company must have been aware of the limitations imposed by this arrangement for later versions were offered with the option of a double-step pulley on the motor and a proper countershaft assembly, thus doubling the number of available speeds and giving, according to the handbook, a range from 55 to 465 rpm in backgear and from 380 to 3050 in direct drive - a very much more satisfactory arrangement. The headstock spindle ran in bronze bearings and carried a nose thread of 0.5" x 20 t.p.i. To the inexperienced eye this would have appeared a little lathe of attractive design but, in reality, it was a bottom-of-the-range model and intended only for light-duty work. Although with experience, care and the use of light cuts satisfactory work could be accomplished on these machines, new owners, once exposed to the practicalities of using the machine, must have been quickly irritated by a general lack of rigidity, the tiny 0-Morse taper centres, the absence of a proper handwheel handle on the leadscrew end, the penny-pinching failure to fit graduated dials on the feed screws and, on early or standard late versions, a bottom speed that was far too fast. Besides lathes the Double A Company manufactured many items for Sears including bench grinders, wet grinders, sanders, bench saws and a builders' saw. Production of lathes appears to have stopped in about 1965 and, unfortunately, parts and drawings are no longer available. Although the two models are very different, confusion has arisen in the past between the "Craftsman 80" with another lathe sold be Sears, the Craftsman 6" made by the Atlas Company; the Craftsman 80 was in quite a different league to the Atlas, costing, in the mid 1950s, as little as $48.50 in comparison to the $160 of its much better built and better specified bother..
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