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Tom Senior Shapers & Planers
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Senior Milling Machines   Senior Lathes

Tom Senior, of Atlas Works, Hightown, Liversage, Yorkshire, England, began in business by producing machines originally designed and manufactured by Arthur Frith of Cleckheaton and by both factoring and manufacturing a variety of useful castings and tools designed to appeal to the model engineer, schools and technical-training institutions. Senior's range of products quickly expanded and, by the time World War Two started in 1939, a number of different drills, several varieties of shapers & planers in sizes 00, 0, 1, 2 and 3 as well as light-duty horizontal millers and a lathe were all available. The larger machines could be bought either as complete, working tools or in various stages of completion for final fitting and assembly by the purchaser.  The shapers, planers and drills appeared not to survive the conflict and, by the time peace returned in 1945, Senior (who always operated from an almost cottage-industry site), was concentrating on his new range of horizontal, vertical and universal milling machines.

Tom Senior No. 1 hand-operated shaper. This model was identical to the No. 2 (below) but in place of a T-slotted table, elevated by a screw, had a simple angle plate held by bolts passing through vertical slots into the knee bracket.
The stroke of the ram was 8 inches and the cross traverse of the head a very useful 12.5" - this being much greater than that of the later powered machines of 10-inch stroke produced by Alba and Elliot, etc. The T-shaped "table" of the No. 1 measured 8" x 7" x 6.5" and could be adjusted vertically through a range of 4"; the maximum clearance between the table surface and a tool was 9".
In 1939 the complete machine was offered at £16 : 10s : 0d (about four weeks' wages at the time) or as a set of casting "in the rough" for £4 : 5s : 0d - or "accurately planed" for £8 : 10s : 0d. - both prices included a set of blueprints.
Additional machining work could be carried out for the impecunious purchaser of the casting sets; turning the end of the ram and graduating and indexing it for angle work cost him a weekend in Blackpool at ten shillings; cutting the traversing and tool box screws and supplying threaded gunmetal nuts fifteen shillings and, if the optional self-act to the head-traverse feed was required, a "machine-cut" pinion could be supplied (for the price of a Saturday of overtime in the mill) at seven shillings and sixpence.
Both models were carefully thought out; the ram drive was by an apparently unique-to-senior Rack and Quadrant arrangement (but later also used on Perfecto shapers) and the body of the machine was cored with a two-inch diameter hole that allowed shafts to protrude through under the clapper box - and so have a slot cut in them anywhere along their length.
The table and handwheel assembly could be detached from the body of the machine to reveal a machined and slotted vertical face that offered a further range of opportunities to mount special or difficult-to-handle work.
Besides these hand-operated shapers Senior also manufactured a unit to fit on a lathe bed - and take its drive from a slotted crank plate that bolted to the faceplate; details of this interesting device can be found at the bottom of the page.

Senior No. 2 Self-acting Hand Shaping Machine. Identical in size and capacity to the No. 1 the No. 2 featured a wide T-slotted table 12" x 7" elevated by a proper screw feed and nut.

The Rack and Quadrant drive - a feature at the time apparently unique to Tom Senior shapers

The Tom Senior "Shaping Attachment" was designed to fit on the bed of a lathe and take its drive from a slotted crank plate bolted to the lathe's faceplate.
The slot in the crank plate (just visible in the illustration) allowed the length of the stroke to be adjusted.
Senior proved a range of popular fittings but could, on submission of a suitable sketch, make the unit to fit almost any section of bed.
The shaper was made in five sizes:
Size 1   Stroke 5"    Traverse travel 8"    to suit lathes of 3.5" to 4" centre height
Size 2   Stroke 6"    Traverse travel 10"  to suit lathes of 4" to 4.5" centre height
Size 3   Stroke 8"    Traverse travel 12"  to suit lathes of 4.5" to 5" centre height
Size 4   Stroke 9"    Traverse travel 14"  to suit lathes of 5" to 6" centre height
Size 5   Stroke 10"  Traverse travel 16"  to suit lathes of 6" to 7" centre height

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E-MAIL   Tony@lathes.co.uk


Tom Senior Shapers & Planers
Click HERE for Planers