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Adept Shaper

The tiny Adept shapers were made, together with a small lathe, , by a branch of the Portass family, F. W. Portass of Sellers Street, off Abbeydale Road, Sheffield, England , both before and after WW2.  The Adept Models 1A and 2A were both hand-operated and of similar construction, with the 2A being larger and sometimes fitted with an automatic cross feed. The table of the tiny 1A was 4.5" x 4", with vertical T slots 3.5" high, the ram travel was 4". The 2A was considerably bigger with a table 7" x 6" with vertical T slots 6" high and a ram travel of 6.25". During the early 1950s Mr. F .J. Haynes of Audenshaw, Manchester converted his hand-powered Adept No. 2 shaper to incorporate a powered ram; so impressed were Portass by this professional-looking design that they adopted a modified version of it for production. The heart of the alterations was a cleverly arranged casting bolted to the side of the ram guide that carried both pulley and gear shafts - and also performed as a guard to cover the side of the large drive gear. It is possible that some later 2A models may also have been fitted with a "geared down" cross-traverse feed to the head, although this is only a non-too-certain memory of the writer .
With sharp tools it is quite astonishing what a variety of useful work these little machines can do - and in harder times they offered model engineers an economical way of accomplishing tasks that would otherwise have involved a great deal of laborious, and usually inaccurate, hand-filing and cutting. Many of these fine Adepts still fine a use today in the hands of more knowledgeable and skilful enthusiasts. The Adept was also made (or exported to) Australia and marked (like the Adept lathes) as a TNC - and a recent findmay well be one of these models developed to include a powered ram - but of a different design to the English version. Of a rather more robust and complicated nature this machine has yet to be confirmed as a genuine Adept or TNC machine but it certainly bears all the hallmarks of a professional product.

Adept No. 1A Hand-powered Shaper

Remarkably, it is easy to use a hand shaper too quickly rather than at its correct speed.  60 strokes a minute by hand on a 5" shaper may feel comfortable but, allowing for the lost time at the end of each half stroke, this gives at tool speed of over 60 feet/minute - which is 30% greater than that recommended for high speed steel on cast iron. Experimenting with slower strokes on a hand shaper will nearly always produce better results.

Adept No. 2 in original, unmodified condition - even to the special toolpost spanner.
The shaper is 8" wide, 15" deep and 17" high.

Prototype Adept No. 2 powered shaper developed in the early 1950s by Mr. F.J.Haynes of Audenshaw, Manchester, England and, in modified form, put into production by the makers, Portass, at their works in Sheffield. The triangular casting at the side of the ram (carrying both drive shafts) was later further modified to form a guard over the large gear as shown in the pictures below.

Catalogue illustration of the rare 1950s Adept No. 2 powered model

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Adept Shaper
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