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E-Mail Tony@lathes.co.uk Home Machine Tool Archive Machine Tools For Sale & Wanted Machine Tool Manuals Machine Tool Catalogues Belts
Perrin/Christen Universal Miller Type U-O Also badged as "Perrin Freres s.a. Moutier" An operation manual is available for this miller. Email for details Perrin/Christen Universal Miller Type U-O Page 2
Better known in later years for their beautiful tool and cutter grinders the Christen Company of Berne also manufactured larger machine tools amongst which the pre-war designed "Dan" lathe and their universal Type U-O millers are probably the best known. The latter machines, built by Perrin Frèress S.A. of Moutier (ands sometimes sold with Perron Montier and Perrin Freres s.a. Moutier badges) were typical of the precision universal millers that became popular from the late 1940s onwards. During the 1950s and 1960s, very similar machines were introduced by a number of European manufacturers* with some being indigenous designs (that merely followed the general concept) while others were a direct copy of the most successful model of all, the Deckel FP1. The secret of the type's success, and the reason so many versions were built, was its ability to mount a number of different heads (horizontal, vertical, high-speed and slotting) in combination with a variety of tables (plain, plain-tilting and compound swivelling). By juggling this combination of options, and utilising other accessories, a skilled technician was seldom defeated in his attempts to produce the most complex of milled components to a very high standard of accuracy. Details of how the Christen miller was constructed and its drive system arranged are interesting: the top of the main column was machined as a slideway to carry a separate housing that doubled both to carry a horizontal spindle and act as a mounting for the various heads. The chrome-nickel alloy spindle was case hardened and ran in two taper roller bearings at the front and one journal bearing at the rear - an arrangement that provided both excellent support and an easy means of making adjustments. To solve the problem of how to drive the spindle when its housing was moved backwards and forwards (to provide lateral travel to the cutter), a long fixed gear was mounted parallel to and underneath it on the final-drive shaft and the upper gear allowed to slide along it. The spindle-mounted gear also drove the various heads that bolted to the top of the sliding housing. Early models had 2-speed motors and their spindles gear driven, from a box held within the main column. However, like its Swiss-built competitor, the Schaublin 13, later versions were fitted with an infinitely-variable speed drive by expanding and contracting pulleys; this arrangement, powered by a single-speed 2 h.p. 2800 r.p.m. 3-phase motor, gave the final output shaft a speed range from 60 to 2500 r.p.m. A gearbox was also incorporated (containing hardened gears and operated by a handwheel on the miller's left-hand face) that gave a low-speed range and enabled (for the size of machine) larger-than-usual cutters to be used at unusually high rates of metal removal. As standard, the miller was equipped with just a simple prismatic overarm with a bronze-bushed drop bracket and a hardened and ground No. 30 INT milling arbor that was available in three sizes to accept 1-inch, 3/4-inch or 1/2-inch bore cutters. The two smaller arbors were provided with a sleeve on their end bearing surface to fit inside the drop-bracket bearing with the smallest 110 mm long against the 145 mm of the other two. With the assembly in place the maximum diameter of cutter that could be mounted was 150 mm (6-inches). Catalogued by the makers as their Part Number 12, the standard vertical milling head carried a No. 30 INT nose fitting. The front section of the unit could be swivelled 90-degrees from either side of central and, although there was no quill feed as standard, this could be provided by an accessory kit that gave a lever-action drilling feed. The head was driven at a 1 : 1 ratio by the output shaft and so had exactly the same speed range - 60 to 2500 r.p.m. as the horizontal spindle. The maximum clearance between spindle nose and table was 325 mm, the minimum 12 mm - while the centre line of the spindle could be moved as far as 277 mm from the front face of the column, or brought as close as 127 mm. Although useful, the standard head was neither as fast nor as versatile as it should have been for serious die and tool work and to overcome this difficulty the makers offered their Part No. 15, a high-speed head driven by an attached 0.5 h.p. 3000 r.p.m flange-mounted motor that had 8 V-belt drive speeds from 1200 to 6000 rpm. The head was able to be tilted 30-degrees either side of vertical, accepted the commonly-available Schaublin W20 collets and was fitted with a 70-mm travel quill with both lever-operated quick-action and handwheel-driven fine feeds. With this unit it was possible not only to run small cutters at the right speed, but also to have greater control over their manipulation, especially into awkward positions. Two other heads were listed: a slotting head - with a stroke of 0 to 80 mm and a stroke rate from 60-300 per minute - and a rack-milling attachment, in essence a simple right-angle drive unit that was socketed into the end of the standard vertical head. Not only the main spindle on the Christen benefited from a variable-speed drive, on a special version, the Model U-OA, so did the longitudinal and vertical table feeds - powered by a 2-speed (0.75 h.p. at 2800 r.p.m. and 0.5 h.p. at 1400 r.p.m.) pole-change motor that drove a "Reeves" expanding and contracting pulley unit. This was arranged in a neat, self-contained housing, built into the base of the miller but with the control handle rather positioned rather inconveniently on the left-hand face of the stand and the sin compounded by putting the feed-rate indicator low down and out of sight on the front face. The table's longitudinal travel was 320 mm, and the vertical 300 mm - with both ordinary and rapid feeds available, the former at between 11 to 240 mm/min and the latter at the rate of 1200 mm/min. The early table drive units were noisy and lacked power but subsequent development (including the use of two worm gears) resulted in a quieter, stronger and more reliable unit. In a manner similar to that obtainable on a Hardinge HLV Series lathe, having both spindle speed and table feed rates infinitely variable allowed the operator to quickly choose (or experiment with) the optimum settings needed to get the very best results. The table handwheels were elegantly proportioned and the satin-chrome finish micrometer dials crisply engraved and fitted with finely knurled edges. Each table axis was also supplied with a properly engraved precision ruler and an adjustable stop. Although listed as an optional extra, an essential part of the miller's equipment (at least if its full versatility was to be exploited) was Part No. 21, Universal Milling Table. This, like the other two tables, had a clamping surface of 680 mm x 230 mm but could be swivelled or tilted in three planes. 45°--0°--45° vertically, 35°--0°--35° horizontally (front to rear) and left-to-right 45°--01°--45°. Like all of its kind (with so many clamped surfaces between workpiece and cutter), only relatively light cuts could be taken if flex in the assembly was to be avoided. Three centering dowels were provided and three 10 mm wide T-slots on a 52 mm pitch. The other two tables were the standard-equipment Part No. 20 Plain Tilting and the Part No. 22 Rigid Angle; the latter, being secured by 4 bolts in the knee's horizontal slots and of greater mass than the others, was the best option when simple jobs were being machined or heavier cuts necessary. Even when equipped with a variety of tables and heads, if the very best was to be got from it, the miller still needed the addition of other very expensive extras, and to this end Christen offered a range of equipment: a swivelling sub-base to mount on the tables, a universal dividing dead for spiral milling, a plain dividing head, a universal dividing head, rotary tables, die-milling attachments and various chucks, faceplates and machine vices. Each machine was supplied in a ready-to-run state complete with low-voltage lighting, a threaded drawbar (1/2" Whitworth 12 t.p.i. or M12), a cover for the spindle head when run in horizontal mode, 3 eye bolts for lifting, a set of spanners, keys, oil gun and a test certificate. The U-O stood 1400 mm high, required a floor space of 1300 mm by 1520 mm and weighted approximately 800 kg.
*Proof of the type's success - the genus Precision Universal Milling Machine - is evident from the number of similar machines made in various countries including: Austria: Emco Model F3 Belgium: S.A.B.C.A. Model JRC-2 Czechoslovakia: TOS Model FN22, 32 & 40 Optic Spain: Metba Models MB-0, MB-1, MB-2, MB-3 and MB-4) England: Alexander "Master Toolmaker" and the Ajax "00", an import of uncertain origin. Germany: by several companies including: Macmon Models M-100 & M-200 (though these were actually manufactured by Prvomajska); Maho (many models over several decades); Thiel Models 58, 158 and 159; Hermle Models UWF-700 and UWF-700-PH; Rumag Models RW-416 and RW-416-VG; SHW (Schwabische Huttenwerke) Models UF1, UF2 and UF3; Hahn & Kolb with their pre-WW2 Variomat model and Wemas with their Type WMS. Italy: C.B.Ferrari Models M1R & M2R; Bandini Model FA-1/CB and badged as Fragola (agents, with a version of the Spanish Meteba). Japan: Riken Models RTM2 and RTM3 Poland: Fabryka Obrabiarek Precyzyinych as the "Avia"£ and "Polamco" Models FNC25, FND-25 and FND-32 Russia: as the "Stankoimport" 676 Switzerland: Aciera Models F1, F2, F3, F4 and F5; Schaublin Model 13; Mikron Models WF2/3S, WF3S, WF-3-DCM & WF-2/3-DCM; Christen Types U-O and U-1 (and Perron Montier) and Hispano-Suiza S.A. Model HSS-143. The former Yugoslavia: Prvomajska (in Zagreb with Models ALG-100 and ALG200); Sinn Models MS2D & MS4D; Ruhla and "Comet" Model X8130, imported to the UK in the 1970s by TI Comet. At least five Chinese versions have also been made, including one from the Beijing Instrument Machine Tool Works. A number of the "clones" merely followed the general Thiel/Maho/Deckel concept while others, like Bandini and Christen, borrowed heavily from Deckel and even had parts that were interchangeable. Should you come across any of these makes and models all will provide "The Deckel Experience" - though you must bear in mind that spares are unlikely to be available and, being complex, finely-made mechanisms, they can be difficult and expensive to repair. Additional Christen pictures here
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Christen Type U-O Universal Precision Milling machine
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A section of the assembly shop. Batch production methods were employed - a sensible arrangement for a machine produced in reasonable numbers but to a very high standard of accuracy.
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Like its Swiss-built competitor the Schaublin 13, the Christen was fitted with an infinitely variable speed drive by expanding and contracting pulleys; this arrangement, powered by a single-speed 2 h.p 2800 r.p.m. motor, gave the final output shaft a speed range from 60 to 2500 r.p.m. A gearbox was also incorporated (containing hardened gears and operated by a handwheel on the miller's left-hand face) that gave a low-speed range.
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Electrical controls were grouped on one plate with, on the left, the spindle stop and start by push buttons and the forward reverse selection by lever. On the right a single multi-position switch operated the longitudinal and vertical power feeds and rapid traverses - a neat arrangement but one that failed to allow for any inattention on the operator's part if, on trying to stop an ordinary cut, he happened press the switch the wrong way and engaged the rapid feed. Separate switches would have been much safer. The ordinary and rapid feeds each had their own electro-magnetic multi-disc clutch and, with the spindle stopped, the electrical circuits were also arranged to prevent the table feeds from working.
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Whilst the hand scraping on the vertical ways was part of the maker's attempt to produce an accurate machine those on the end face of the horizontal sliding head were for show only.
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Bellows were used to protect the longitudinal feed-screw
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Part No. 11 Prismatic Overarm, Part N. 66 Milling Arbor and part No. 45 Swivelling-base Vice. The overarm was fitted with a plain bronze bearing in the drop bracket to support a hardened and ground No. 30 INT arbor that was available in three diameters to accept 1-inch, 3/4-inch or 1/2-inch bore cutters. The two smaller sizes were provided with a sleeve on their end bearing surface to fit inside the drop-bracket bearing with the smallest 35 mm shorter than the 145 mm overall length of the other two. With the assembly in place the maximum diameter of cutter that could be mounted was 150 mm (6-inches)
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Part No. 12 Vertical Milling Head. Swivelling 90-degrees from either side of central the No. 20 INT head had a stepless speed range from 60 to 2500 r.p.m. The maximum clearance between spindle nose and table was 325 mm, the minimum 12 mm whilst the centre line of the spindle could be moved as far as 277 mm from the front face of the column, or brought as close as 127 mm.
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Part No. 13: Drilling Attachment for Vertical Head and Part No. 55 Swivelling and Tilting Machine Vice. Whilst the ordinary vertical feed was obtained by elevating the miller's knee this useful accessory allowed the operator to carry out sensitive drilling operations.
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Part No. 14 Vertical Slotting Attachment. The head could be swivelled 90-degrees in either direction and had a length of stroke adjustable from 0 to 80 mm and a stepless stroke-rate from 60 to 300 per minute
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Part No. 15: High-speed Head. For precise jig and tool work when small cutters had to be precisely manipulated the ordinary vertical head was insufficiently versatile and too slow. To overcome this Christen, in common with most other manufacturers of the type, offered a head with its own self-contained motor drive that gave, in this case (from a 0.5 h.p. 3000 r.p.m flange-mounted motor) 8 speeds from 1200 to 6000 rpm. The head was able to be tilted 30-degrees either side of vertical, accepted Schaublin W20 collets and was fitted with a 70 mm travel quill with both lever-operated quick-action and handwheel-driven fine feeds.
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Part No. 16: Rack Milling Attachment. This 360-degree rotating unit was attached to the ordinary vertical head (No. 12) and carried a number 1 Morse taper fitting into which small cutter-holding arbors were held by a drawbar threaded M6. The stepless speed range ran from 30 to 1250 rpm.
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Not only the main spindle benefited from a variable-speed drive, on the Model U-OA so did the longitudinal and vertical table feeds with a 2-speed (0.75 h.p. at 2800 r.p.m. and 0.5 h.p. at 1400 r.p.m.) pole-change motor employed to drive a "Reeves" expanding and contracting pulley unit. This assembly was built into a neat, self-contained housing held within the base of the miller - but with the control handle rather inconveniently positioned on the left-hand face of the stand and the feed-rate indicator low down and out of sight on the front face. The table's longitudinal travel was 320 mm and the vertical 300 mm with both ordinary and rapid feeds were available, the former at between 11 to 240 mm/min and the latter at the rate of 1200 mm/min. The early table drive units were noisy and lacked power but subsequent development (including the use of two worm gears) resulted in a quieter, stronger and more reliable unit. In a manner similar to that obtainable on a Hardinge HLV Series lathe, having both spindle speed and table feed rates infinitely variable allowed the operator to quickly choose (or experiment with) the optimum settings needed to get the very best results.
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Part No. 21: Universal Milling Table swivelling in three planes. With a clamping surface of 680mm x 230 mm and able to be tilted 45°--0°--45° in the vertical plane, 35°--0°--35° horizontally (front to rear) and swivelled left-to-right 45°--01°--45° this was the most versatile and desirable of the various fittings available and allowed the miller to be used to the limits of its extensive versatility. Like all of its kind (with so many clamped surfaces between workpiece and cutter), only relatively light cuts could be taken if flex in the assembly was to be avoided. Three centering dowels were provided and three 10 mm wide T slots on a 52m pitch.
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Part No. 20: Plain Tilting table. 680 mm x 230 mm clamping surface and able to be tilted 45°--0°--45° in the vertical plane. Three 10 mm T slots on a 52 mm pitch were provided.
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Part No. 22: Rigid Angle Table. 680 mm x 230 mm clamping surface with 10 mm T slots on a 52 mm pitch. This table, being secured by 4 bolts in the horizontal slots and of greater mass than the others, was the best option for heavier work.
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For production work lever-feed controls were available for the longitudinal and traverse (head) feeds
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Part No. 24: Universal Dividing Dead for Spiral Milling Incorporating Differential Indexing. This versatile 105 mm centre height unit consisted of a set-over tailstock and a headstock able to accept the ubiquitous W20 Schaublin collet. A set of 4 division plates was provided (in a fitted case) and 17 gears.
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Part No. 24: Plain Dividing Head with interchangeable indexing plates and a spindle nose to accept Schaublin W20 collets. Quick and easy to use the unit had a 130 mm centre height The tailstock (Part No. 25) was listed as an extra.
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Parts No. 27, an Auxiliary Swivelling Base for dividing heads (with a single T slot down its centre) and, mounted on it, Part No. 26: the Universal Dividing Head for Direct and Indirect Indexing with a 95 mm centre height . This accessory was supplied with both a 60-tooth direct indexing plate and a worm gear unit with four diving plates
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Part No. 32: Die Milling Attachment. This popular accessory used a system of eccentrically mounted plates (with a suitable locking device) that allowed any point on the top plate to be accurately located over the axis of the spindle. In use it had to be attached to Part No. 33, the Swivelling Dividing Attachment (see below), and was used for the production of dies, cams and other items incorporating a combination of arcs and straight lines.
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Part 33: Swivelling Dividing Attachment with the Die Milling Attachment, Part No. 32, also mounted.
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Part No. 58: Dial Gauge Holders and Slip Gauge Troughs (for longitudinal, transverse and vertical feeds) and Part No. 59: Dial Gauges calibrated in increments of 0.0005" or 0.01 mm
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Part No. 57: Centring Microscope. This 30X unit was supplied in a fitted case.
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Elegant handwheels with a satin-chrome finish on the zeroing micrometer dials
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An early example of the type, an U-1 badged as a Perrin Freres s.a. Moutier
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