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E-Mail Tony@lathes.co.uk Home Machine Tool Archive Machine Tools For Sale & Wanted Machine Tool Manuals Machine Tool Catalogues Belts Accessories
Pratt & Whitney Lathes Toolroom and Engine Lathes Pratt & Whitney Millers Compound Slide Details
After an independent existence, Pratt and Whitney became part of the Niles-Bement-Pond group of companies. One of the most famous names in machine tools, the Niles part of Niles-Bement-Pond equation came from two brothers, James and Jonathan Niles, who left their native Connecticut in 1845 to establish a company in Cincinnati to repair boats on the Ohio river. Their business grew rapidly and they were soon able to afford the luxury of designing their own power plants - which led them eventually to build steam-powered sugar mills that were sold to the booming plantations in Louisiana - by the very same river boats that had created their original wealth. By 1853 the firm was a major employer, providing jobs for between four and five-hundred workers. The firm's foray into machine tool building came about almost by accident for, during the Civil War, the firm, needing another lathe, found that non was available quickly enough, and so instructed two young mechanics, George A. Gray Jr. and Alexander Gordon to built one. So successful was their design that before long they found themselves in charge of a new department manufacturing nothing but machine tools. In 1866 the Niles brother were bought out by a partnership of Gaff (a wealthy distiller in Aurora, Ill.), Gray & Gordon . The Niles name was retained as the "Niles Tool Works" - since their main interest was in the manufacture of machine tools. The Niles factory in Cincinnati stood on a site needed for the new Pennsylvania Railroad station, and the Company moved Hamilton, Ohio, where water power was available from a canal along the Miami River. Expanded enormously, the Niles Tool Works was soon rivalling the Sellers firm in Philadelphia as a builder and exporter of large machine tools. In 1898 Niles purchased control of the Pond Machine Tool Works and, during the next year, a great consolidation took place with the Niles-Bement-Pond Co. being formed from several major builders of large machine tools including the Niles Tool Works, Bement, Miles & Co., the Pond Machine Tool Company and the Philadelphia Engineering Works. Pratt & Whitney were bought out two years later; the company was being torn apart by internal bickering and was unable to resist a take-over bid. Among the companies acquired later were John Bertram in Canada, the Ridgeway Machine Company (which built boring mills in Pennsylvania) and the Milwaukee Machine Tool Company, a lathe builder as well as numerous other small companies. As a result of expanding markets, improved exports, a strong home trade and their take-over activities, Niles-Bement-Pond became, for a time, the largest machine-tool company in the world. In 1920, the Company's catalog, issued from their headquarters in New York, was a huge 635-page hard-backed book, with full-page halftones of the company's main products. Some were series production items, but many were highly specialised machines designed for munitions and similar military work. The range of products was so great, from toolmaker's flats and slip gages to armour plate bending presses, from precision bench to vertical lathes with 42-foot diameter tables, that the company could offer to undertake the construction and complete equipping of new industrial plants with NBP machine tools, cranes, railway engines, track and associated services.
Pratt & Whitney Lathes No. 3 Precision Bench
Long synonymous with the finest-quality American engineering, Pratt & Whitney produced a range of machine tools amongst which were a series of beautifully made and elegantly proportioned precision bench lathes. The machine illustrated below, and its immediate forebears (which lacked the large cast-in Pratt & Whitney letters on the bed and may have been sold under the model designation 880) were available from before the First World War until shortly before the Second. Later P & W plain-turning precision lathes, of the 3C Type and not dissimilar to the early models, had enclosed headstocks and were mounted on self-contained, underdrive cabinet stands. P & W were not the only American makers of such machines and firms such as Levin, Bottum, American Watch Tool Company, B.C.Ames, Bottum, Hjorth, Potter, Pratt & Whitney, Rivett, Wade, Waltham Machine Works, Wade, Pratt & Whitney, Rivett, Cataract, Hardinge, Elgin, Remington, Sloan & Chace, and (though now very rare) Frederick Pearce, W.H.Nichols, Ballou & Whitcombe, Sawyer Watch Tool Co., Engineering Appliances, Fenn-Sadler the "Cosa Corporation of New York" and UND..
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Pratt & Whitney 7" and 10" Precision Lathe (3.5" and 5" centre height) Prior to World War 2, this particular pattern of lathe was greatly favoured by professional tool, watch, clock and instrument makers for their critically-dimensioned work (see American patents: 1980336 and 210177) Also advertised in a 10-inch version (a 5-inch centre height) the bed length was usually 32", giving 16" between centres. The spindle was made from tool steel, hardened and ground and running in a plain bearings of the same material with a double taper at the chuck end and a plain cylindrical bearing at the other. In order to achieve the necessary accuracy and long life associated with type of set-up in 1899 the American Machinist reported that P & W had built a set of specialised grinding machines that employed diamond laps to finish both the bearings and the spindles. As an interesting aside (although other companies had also developed successful models) P & W were also responsible for the design, again in 1899, of what was to become almost the standard machine for the manufacture of bicycle ball bearing cups and cones; it was capable of running up to 28,500 rpm and working to within limits of 0.00025". When equipped with the maker's two-speed countershaft unit and a 3/4 H.P. motor, the lathe had 6 spindle speeds from 144 to 1208 rpm. The left-hand face of the headstock cone pulley was equipped with a ring of 48 indexing holes - with the option of a 60-hole ring to special order. Both headstock and tailstock tapers were listed as No. 4 Jarno, but examples have been found with both 2 Morse Taper and 3C (or 3AT) collet fittings in the headstock - and tailstocks with a No. 1 Morse Taper. Many special accessories were also offered including: screwcutting, grinding, milling, power filing, special tailstocks, a "Complete Workshop" Unit, a Double Lathe Mounting and a Geared Countershaft Drive Unit..
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A No. 3 Pratt & Whitney with compound slide rest.
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Last of the No. 3 Series lathes was the 1940s Type 3C - a machine improved in detail with variable-speed drive, longer travels on top and cross slide, larger micrometer dials and a number of other minor improvements. If any reader has a good quality picture of a late-model Pratt & Whitney 3C lathe the writer would be interested to hear from you.
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Last version of the P & W precision bench lathe from a 1949 catalogue cover
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A 7-inch model with, at the headstock end, a slightly different bed casting
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Heavy-duty twin-V-belt drive headstock. This lathe has been converted from under to back-drive
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Gap in bed to allow the twin V-belts to pass through
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A Master Speed-Ranger variable-speed drive unit mounted inside a Model C stand This unit had an integral 3/4 h.p. motor and worked by pinching a steel ring between two cones that could be moved relative to each other on a longitudinal axis
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Listed as the Bench Machine Tool Set the unit above consisted of the No. 3 precision lathe, No. 0 Sigourney High-Speed Sensitive Drill and the No. 3 Horizontal Miller. The pine and cast-iron unit was factory built, with a complete "fast and loose" countershaft unit with foot treadle control - and could be ordered with any combination of accessories and extras from the maker's lists.
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No. 3 Precision bench lathes in use during the 1920s
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Double-lathe mounting. The lathe on the left is shown set up for grinding, the one on the right for chase screwcutting.
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Pratt & Whitney Lathes - Chase Screwcutting
Believed to have been developed first by Joseph Nason of New York, who obtained US Patent No. 10,383 on January 3, 1854 for an "arrangement for cutting screws in lathes." the "chase" system of screwcutting was widely used on precision bench lathes of all makes. The P & W was no exception and could be provided with an arrangement whereby a T slot, which ran down the back face of the bed, held supports that carried a sliding shaft holding a toolholder on the end of a cast arm. Above this, at the headstock end, was a "master thread" driven by a selection of gears from the end of the main spindle in such a way that each "master" had its threading range extended by a multiple of six. A follower (with an insert carrying a few threads of the same pitch) pressed against the "master thread" and transmitted its form to the workpiece via a sliding shaft and threading tool held in an adjustable slide rest (illustrated left). Whilst this system produced absolutely accurate threads - and was especially suited to delicate operations on thin-wall tubes used to construct such items as microscopes and telescopes - the length and pitch of thread that could be cut depended upon the availability of the appropriate "master". Rather cleverly, each Pratt and Whitney "master" was supplied complete with a hob at one end for chasing a nut to suit the thread being generated by the lathe. A very simple form of this screwcutting mechanism can be seen on the Goodell-Pratt Pages and other pictures of similar mechanisms on the Stark, Waltham Machine Works, Ames and Wade lathes. Besides the system whereby the tool slid, another form of chase screwcutting involved a sliding headstock spindle - a system that was to be even more highly developed when used on mass-production "Swiss Autos" used in the manufacture of tiny screws and other fittings for the horological and instrument trade. Makers of sliding-headstock spindle machines included most of the German makers of bench precision lathes including Boley, Lorch, Wolf-Jahn, Kärger and Auerbach.
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In this picture the toolholder is swung right back and rests on the bench behind the lathe.
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Above: master thread with, on the left-hand end, a hob of the same pitch Right: the cutter holder
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Grinding Rest with Traversing Spindle
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Three types of grinding attachment were available, all driven from an extra pulley on the overhead countershaft unit. The "Grinding Rest with Traversing Spindle" mounted directly on the slide rest and could be moved in and out by hand. To assist in taking measurements the device was arranged to hinge out of the way and could be locked down when in operation by the U-shaped catch. The "Slide-rest Grinder", for fitting to the cross slide, was a simpler device which used a similar spindle to that in the "Grinding Rest" unit. The "Tool Post Grinder" was mounted in the regular toolpost and used the traversing movement of the compound slide to set the wheel position. Two sizes of internal wheel arbor, 1/8" and 1/4" were available as well a range of external and internal grinding wheels.
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Internal and light external grinding attachment.
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Plain Lever-action Tailstock with rack-feed barrel and adjustable depth stop. This tailstock was also available mounted on a "cross slide" unit.
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Half-Open Tailstock - designed for light manufacturing work where quick interchange of spindles and tools was required.
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"Quill Rest" This special fitting was designed for extremely accurate work and placed just in front of the headstock and driven from it. The top of the tailstock was arranged to hinge open to allow the rapid changing of quills which were available in two styles, the "chuck" type, the front end of which was a duplicate of the headstock spindle, and the "faceplate" type which was available with either tapped holes (1/4" -20 U.S.F. arranged in eight rows) or T slots.
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Quill Driver - pulled into headstock by standard draw tube
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Above: Index Pawl and Block This accessory could be used either on the headstock or the Quill Rest. An index pawl unit was clamped to the bed and the Index Plate (shown below) mounted above it on either the rear of the headstock spindle - or on any of the Quill Rest quills.
Left: the index plate
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Unusual in that, instead of being adapted to fit the standard slide rest, the Pratt & Whitney swivelling vertical milling attachment was complete with its own compound slide unit - and thus could be used on lathes fitted with were only equipped with the simpler types of hand-tool rest. The slide carried an indexing unit, of the same collet fitting as the headstock, designed to hold small components whilst milling cutters, diamond laps or grinding wheels, held it the headstock spindle, were applied to them. A separate high-speed cutter head, driven by an extra pulley on the countershaft and designed to allow work held in the headstock spindle to be machined, was provided as standard.
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Arbors for use in the milling slide indexing head.
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The powered Filing Attachment - a remarkable Pratt & Whitney accessory and probably unique to a small number of fine-quality American Precision Bench Lathe manufacturers. Those who have used a "filing machines" will know that they are not what, to the layman, they might seem: a rough and ready method of removing metal, but precisely the opposite. A top-class filing machine was an expensive item - and an experienced operator could achieve almost miraculously accurate results with one. They were not designed to be employed in general workshops but found a valuable niche in better-equipped toolrooms. The Pratt & Whitney unit slid onto the bed and was fastened in position by an eccentric clamp. A tilting rectangular table 4" x 6" was fitted as standard.
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In common with other makers of precision lathes, Pratt & Whitney offered a toolroom-class milling machine which used either the complete headstock from the lathe, or an identical spindle assembly. More details of these machines can be seen here.
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A Pratt & Whitney No. 3 with the maker's beautifully-constructed countershaft holding a built-in 2-speed gearbox - similar in some ways to the system used on the Swiss Simonet precision lathe. If there is one thing that flat belts like, it's plenty of "wrap" onto the pulleys - which was exactly what the wide, heavy-duty tensioning system provided on the installation above. More pictures of the gearbox can be seen here.
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Another view, showing the two-speed gear selector on the front of the gearbox housing
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The headstock spindle on this model was not threaded, and accepted only collets.
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Surprisingly, instead of a double row of 32 and 60 holes, the indexing arrangement on the headstock pulley is confined to a single circle of just 12 holes.
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Pratt & Whitney No. 3 Lathe Countershaft Gearbox Unit
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Below: a set of detailed photographs showing the exemplary standard of design and construction employed in the Pratt & Whitney compound slide assembly: the "end plates" and bosses on both the top and cross slides are held on with four bolts (rather than the usual two), the feed dials are thinned down on their leading edge just like the thimble of a real micrometer and the balanced ball handles are held on - Rivett-like - with screws that pass down the length of their cross shafts. More pictures here
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