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4-inch Super EXE In September 1927, again at the national Model Engineering Exhibition in London, Exeter Engineering announced their first conventional lathe - though that description should really be in parenthesis if the number of novel features included in the design is taken into consideration. Known as the "Super EX" lathe it had a centre height of 4 inches, a between-centres capacity of 19 inches and represented a brave effort to overcome some of the limitations of small-lathe design. The basis of the machine was a rigid, flat-topped, square-edged, cantilever-style bed with a very deep section above the extra-long foot; it was cast in iron as an open, inverted box without core holes in the top (into which chips could accumulate) and with the only opening positioned underneath the foot. Surprisingly, for a small lathe, the bed incorporated a detachable-gap section that allowed material up to 12 inches in diameter and 21/2" thick to be turned. As on all Exe lathes, although there was no backgear to allow really low speeds, the immensely large, 4-step, headstock-drive pulley (which weighed 12 lbs and contributed a powerful flywheel effect) largely compensated for this; although the pulley was mounted outboard of the headstock it was heavily dished to limit the potentially damaging leverage forces it could transmit to the left-hand bearing; the pulley was provided with a ring of 180 holes for use in division work, a number later reduced to 60 on smaller pulley fitted to the later and very similar 31/4", 33/8" and 31/2" centre-height versions. Unfortunately, neither set of holes, 180 or 60, allowed the operator to deal with octagonal components, or set plus or minus 45° angles from a zero datum - or deal with popular 100-division tasks. However, the location holes, being much deeper than usual and combined with a strong steel indexing arm and pin, allowed a really solid, rock-free setting to be achieved Until 1935 the lathe was intended to be driven by round "gut" leather bands, a distinct disadvantage when heavier cuts were needed; Drummond, for example, had abandoned the round belt in 1921 and changed to an inch-wide flat, an option denied to Exeter Engineering by the compact nature of their drive system. The 1935 change finally allowed the use of conventional V belts - though the option had been available since 1931 when this type of drive had first been introduced on a wide variety of American-built wood and metal working machinery. In reality, an A-section V belt works perfectly well on the earlier lathes as well - as it will on the majority of other "gut-drive" machines from other manufacturers. Early headstock spindles ran in "plain cone and ball thrust bearings" and had a bore of 17/64" with a non-standard taper that, whilst of the same angle as a No. 1 Morse was of larger size, yet smaller than a No. 2; later spindles were bored through to take a 0.75" diameter bar and may have used a No. 1 or 2 Morse taper - a rather more sensible arrangement but one on which the advertising and other literature is silent. The headstock was of unusual construction being "open" at the front with the back wall of the headstock rising up level with the top of the bearings. Fitted to the exposed spindle was a unique "screw-cutting dog clutch" that, the makers claimed, allowed "even those without previous experience (to) cut any thread easily and quickly" - if only the generation of good-quality threads were so simple; however, in the sense that it was impossible to "pick up" a thread at the wrong point and spoil a job, the device did work efficiently - and was well received by experts at the time (the headstock was considered well enough engineered to be adopted as the basis for an ingenious multi-function machine tool the "Metalmaster" - the details of which make fascinating reading). Of square-thread form the leadscrew ran through a long "full-nut" of bronze bolted to the underside of the saddle front; because the carriage was permanently connected to the leadscrew the latter carried a dog-clutch at its headstock end and a handwheel, to drive the carriage under manual control, at the other. The dog clutch, of course, provided an instant release when machining under power (and many owners made up simple automatic knock-off devices to allow exact turning up to a shoulder) but a second reason behind its fitting was a practical difficulty unmentioned by the makers: as owners quickly discovered, when screwcutting with the help of the headstock clutch it was necessary (once a cut had finished) for the carriage to be wound back manually using the wheel at the tailstock-end of the leadscrew whilst the changewheels remained in mesh. If the thread being cut was fine the gears would simply not "reverse" back against the high ratio gearing being employed. Whilst early lathes had flat, paddle-shaped steel handles on the dog-clutch controls of both leadscrew and headstock spindle, later machines where fitted with handles terminating in one of the first forms of proper plastic, a strange pink-coloured, self-crumbling substance. Unusually deep front to back for a small lathe the saddle carried an almost boring-table sized T-slotted cross slide fitted with a "bridge bracket" at the front. This assembly, later common on similar-sized lathes, enabled the feed screw to propel the front edge of the cross slide back over the forward edge of the saddle - and so make a contribution to increasing the slide's travel - so useful when mounting a vertical milling slide or doing boring or other machining work on the table. The 4-inch Exe was always supplied with a proper compound slide rest (the various 3-inch versions made do with a single swivelling tool slide for many years) but for the first two years of production no graduated micrometer dials were fitted but, when introduced (simultaneously with that on the 33/8" lathe) was in the simple, effective and large-diameter form of an engraved wheel rim fitted to the cross-feed screw only. The arrangement of the 18 DP screwcutting changewheels (usefully identical in tooth form to those on Boxford and South Bend 9-inch lathes but fitted to comparatively small-diameter studs) was also rather clever: the headstock spindle, being driven from its left-hand end, was clear in the middle and advantage was taken of this to mount on it a simple but ingeniously contrived dog clutch to the first part of the changewheel drive; this device allowed threads, even ones of an odd-number, to be engaged and disengaged without error. The 24-tooth gear fitted to the left-hand end of the headstock spindle dog clutch drove what appeared to be an ordinary set of changewheels - however, the number of gear teeth on each wheel were all multiples of 3 instead of the usual 5 and that, combined with an 8 t.p.i leadscrew, meant that the multiples (of three) could be converted in a far greater range of vulgar fractions, and thread calculations made rather more easily. Besides the ingenious mechanical refinements the lathe was very well finished with all the slideways, including the bed, having a ground rather than the milled finish common on other small lathes at the time. Over the years various kinds of both bench and stand-mounted countershafts were available: one model of bench countershaft featured a four-step final-drive pulley with a "fast-and-loose" drive from the motor (which gave the effect of a clutch) whist the other dispensed with this arrangement and was driven directly from the motor by what the makers described as a "special joined V-belt". The original cast-iron stand provided for the 4-inch lathe was similar to that already offered for the 2 and 2.5" "round-bed" lathes but of greater weight and rigidity with solid webs and a right-footed treadle; in 1929 a wider cast-iron stand of conventional appearance with two legs and a centrally-positioned treadle was introduced that allowed either foot to be used and muscles built up equally in both legs. The 4-inch was advertised until 1935, when it disappeared from the lists to be replaced as the company's top-of-the-range model the 31/2-in "Super Exe". Continued below:
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