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Kneller Combination Machine
Various Functions    Quotation & Close Up 1964

Though to have been developed from, or been inspired by, the Scope lathe the Kneller 7.5" x 20" Combination Machine was made by Kneller Instrument & Tools Ltd. of Daventry and, in the form shown below, as the Type KPM Series A, introduced to the British Market in 1964 through dealers Rudkin & Riley Ltd. of Leicester. Developed from an earlier Kneller model the lathe was of ingenious design, and very high quality, and as a result cost, in basic form, nearly £800 - or the year 2005 equivalent of £13000. It was intended to be a multi-purpose unit, combining the normal facilities offered by a screwcutting centre lathe with the possibility of undertaking shaping, drilling, boring and milling jobs - though it was not as versatile as such highly-developed but much more expensive machines such as the Meyer & Burger UW1 and Leinweber UW21.
From conversations with visitors to the factory it seems the lathes were built up in batches of twenty or so at a time with production equipment including a variety of first-class machine tools that included a number of Kneller lathes adapted for various special processes. The heart of machine was the bed, a pair of ground-finish hardened steel bars - socketed into alloy cast-iron housings at each end - which were so well made that the axis of the spindle in relation to them was held at a maximum error of 0.0005" per foot.
The 1-inch bore, No.4 Morse taper headstock spindle ran in adjustable, pre-loaded Timken taper-roller bearings and was powered through its backgeared speed range of 20 to 1200 rpm by a 1 h.p single or three-phase motor that drove via an expanding-and-contracting  stepless variable-speed drive unit mounted within the cabinet stand. The spindle-speed control wheel was positioned immediately below the screwcutting gearbox, with the electrical switches conveniently to hand below and to the right.
The machine had an oil-sump-lubricated screwcutting gearbox that gave threads from 4 to 112 t.p.i. and a range of longitudinal traverse feeds from .002" to .012" - which could be set to drive either the "carriage" or tailstock.
The 7" x 3.5" cross slide of the lathe had an enormously long travel, carried two T slots and was mounted on a large-diameter column that rose, under screw-feed control, from the centre of the saddle between the hardened and ground solid-bar bedways. A smaller "bracing" column steadied the slide at the front and the whole unit could be elevated through some 3.5", sufficient for the table to be used as a platform for horizontal boring and, with the optional facing head and worm-operated dividing unit, for drilling, tapping, boring, facing, thread cutting and milling. The slide was also arranged to swing around its central mounting column - 45 degrees clockwise and 20 degrees anticlockwise.
By mounting the dividing head on top of the tailstock - which could be moved by hand from the capstan wheel or under power from the feed shaft -  a further range of machining possibilities was opened up.
Supplied with the lathe as standard was a compound slide rest, a thread-dial indicator, 10-inch diameter faceplate, 6-inch diameter facing and boring head unit - and a dividing unit (with the same nose fitting as the lathe spindle). Available as optional extras were: coolant equipment, fixed tool post, low voltage lighting, fixed and travelling steadies, chucks and Clarkson collet chucks for holding milling cutters.
Although specifically constructed for its task, and beautifully made, the lathe was so expensive that several independent machines could have been purchased for the same outlay - though if room were a problem, such as on a ship or in a specialist's workshop, it would have made good sense. It is doubtful if large numbers were sold in the UK, the writer for example only ever having encountered a handful all of which were owned by experienced and very skilled engineers involved in producing complex, difficult-to-machine components.
The machine occupied a space five feet long by two and a half feet deep - and weighed half a ton The illustrations on the next page given some indication of the jobs the machine could undertake. If you have a Kneller the writer would be interested to hear from you. 

The Kneller Type KPM Series A


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Kneller Combination Machine
Various Functions    Quotation & Close Up 1964