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Mellor Lathe
Mellor Page 2

Although little is known of Alfred Mellor and his company it is possible to trace something of the history through the various Local Directories popular in the 19th and 20th centuries. It is known that the first Mellor enterprise began in 1874 and was first mentioned in The Huddersfield and District Postal Directory of 1884 as: Mellor & Riley, Engineers and Millwrights, Baukfield Road, Moldgreen and also: Mellor Alfred (M. Riley) Moldgreen; house Eastwood Street. By 1894 the Whites Directory of Huddersfield recorded: Mellor Alfred, Millwright and Engineer, 27 Baukfield Road, Moldgreen; house 34 Eastwood St. Moldgreen. By 1900 The Huddersfield and District Postal Directory simply listed: 34 Eastwood St. Mellor, Alfred, machine maker and in 1909 the Postal Directory entry was under the heading Engineers: Mellor, Alfred & Sons, Carr Pitt Lane, Moldgreen. Unfortunately all the above addresses are no longer shown on Huddersfield maps, the nearest survivor being Carr Pitt Road the lower section of which is now traversed by Wakefield Road, a section of dual carriageway. By 1924 the Mellor company seems to have diversified, with the Huddersfield directory entry showing the Carr Pitt Lane address now occupied by: Mellor, Alfred and Sons, Engineers and Motor Engineers. The motor business seems to have thrived for, by 1935, the sole entry in the Huddersfield Classified Trades Directory had Mellor in the "Motor Engineers and Agents" section (at the same address) but with the 1937 Huddersfield County Borough Directory (of two years later) showing what was perhaps a truer picture, with the Carr Pitt Road premises housing Mellor A. and Sons Ltd. Moldgreen Engineering Works, Motor Engineer and under Motor Car Engineers, Agents and Dealers: Mellor Alfred & Sons Ltd., Moldgreen Engineering Works, Carr Pit Road Moldgreen. Showroom 12a Wakefield Road. This entry was repeated until 1956 but by 1962 had became: Mellor Alfred & Sons Ltd., 12a Wakefield Rd. Tel 515. However, by 1971/2 the entry had disappeared.
Surviving Mellor family members confirm that by 1900 the business was concerned with millwrighting as well as general engineering. Car sales and repairs were later added, with the Triumph make taken on in its early days. During WW11 the business contributed to the war effort, as did many similar small works, by subcontracting to Rolls Royce in the manufacture of some small components for the Merlin engine.
From their Moldgreen Engineering Works Mellor made a range of lathes (including some very large ones) but today are best remembered for their smallest model, a backgeared and screwcutting machine with a capacity of 3.5" x 11.5". This was a very well-built, rugged little lathe that incorporated some unusual design features; it was also remarkably heavy and, at 310 lbs in bench form, made its competitors of the 1930s - Myford, Randa, Zyto, Winfield, Grayson, Granville and Portass, etc., all look decidedly flimsy by comparison - only the Pools Major nearly matching it in mass. As a further insight, it even weighed some 40% more than the similar capacity Myford ML7 introduced during 1946. 
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The Mellor lathe, on its cast-iron bench sub-base as advertised during World War Two in August, 1941. The twin bed feet, close together in the centre, can just be made out.
Continued:
Two short feet, close together in the centre, supported the 6-inch wide, V-edged straight bed (no gap option was listed) and were bolted to either a low, cast-iron sub-base (with a heavy steel chip tray sandwiched between) for bench mounting (which would have accounted for some of the weight) or a very heavy "trumpet-style" floor stand.  When mounted on the latter the total weight rose to 520 lbs and earlier models must have been even heavier still for, on those, positioned between stand and lathe was a thick cast-iron plate that carried a massive countershaft (with self-aligning ball-bearing) and, slung beneath it, the electric motor. The countershaft mounting holes were slotted to permit belt adjustment and also allow the rather clumsy but very comprehensive belt and backgear guarding to be aligned. Later models (as illustrated below) were, thankfully, simplified and used a more conventional arrangement with the countershaft fastened to the back of the lathe bed or supplied with a separate countershaft, two hangers (with double-row bearings) and a suitable belt-shifter.
Bored through 13/16", the ground-steel spindle was ran in bronze bearing each 2
1/2" long with the front 13/8-inches in diameter and the rear 13/16". Although of the simple, split-parallel type the bearings were, for the size of the lathe, of generous dimensions and provided (at least on some versions) with spring-loaded wick-feed oilers which drew their supply from large reservoirs built into the front of each bearing housing; a thoughtful touch was to provide these reservoirs with drain plugs so that the compartments could be flushed out.
The spindle was driven by 1-inch wide flat belt that ran round a 3-step pulley - the largest diameter of which was 5 inches and the smallest 2
1/2". The countershaft of later models of the fast-and-loose type, driven by a 1 3/8-inch wide belt and designed to run at 350 RPM. This gave a speed range, including the 6.25 : 1 ratio eccentrically-mounted backgear, of approximately 28 to 700 rpm. Although not mentioned as an option in the catalogue it is possible that some lathes were supplied with V-belt drive; several survive in such a form and the quality of engineering leaves no doubt that these were a factory job.
A particularly interesting feature of the lathe was the provision of power sliding and surfacing (of a design also seen on the English Pools "Major" lathe) that allowed the Acme-form 7/8-inch diameter-by-1/4-inch pitch leadscrew to be left for screwcutting duties only. The feeds were driven by the old-fashioned method - even by 1930s' standards - of arranging the changewheels to drive not only the overhung, front-mounted leadscrew but a long 3/4-inch diameter shaft (again, overhung) that ran along the back of the bed. The shaft was keyed along its full length and passed through a worm gear (concealed under a  domed hinged cover) fastened to the back of the saddle. The "wheel" driven by the worm drove, in turn, a gear connected to the end of the cross-feed screw; the gear was loose on the shaft, but could be tightened into engagement - and the power cross feed activated - by turning a butterfly nut. Arranged by bringing the drive forwards over the top of the saddle to act on the gear normally used to traverse the carriage by hand, the feeds were engaged and disengaged instantaneously by a sliding dog clutch under the control of a handle pivoted from the front face of  the apron. When operated by hand the carriage feed was passed through a double reduction gear giving a fine-feed rate and much improved "feel" over the direct rack-and-pinion arrangement then common on so many smaller English lathes. A tumble reverse mechanism was fitted, engaged through a quick-action spring-loaded locating plunger, that acted both on the leadscrew and the power-feeds "back shaft" as Mellor called it.  A generous set of 23 changewheels (of 16 DP) were provided as standard - including a 127t metric translation gear.
The compound slide rest had micrometer dials on both cross and top slides and a large 4-way toolpost (in "wrought" steel) was fitted as standard. The cross slide carried engraved degree marks to set the swivel of the top slide which, being of the "precision" lathe type with exposed slideways had a useful amount of travel.
A long cast-iron cover, extending from the left hand face of the apron, protected the leadscrew and, because it was robustly constructed,  provided a mounting at its mid point for a thread-dial indicator. Unfortunately both headstock and tailstock centres were only 1 Morse taper - a strange shortcoming in what was otherwise a carefully thought out and competently-engineered little machine tool.
Supplied as standard with the lathe (in addition to those items already mentioned) were: a travelling steady (the makers using the American name: "following steady rest" ), faceplate, catchplate and one box spanner (for the toolpost screws) and two open-ended spanners. The lathe was finished in black enamel with the bare metal surfaces described as: "
highly polished".
A capstan version of the lathe was also manufactured and boasted a massive 6-station indexing head mounted on a standard carriage with a powered cross feed. A separate cut-off slide was fitted between the carriage and headstock and, with this removed, the lathe could, to some extent (because the capstan head was able to move across the bed) be used as an ordinary centre lathe.
A considerable number of these machines are still about in the UK - six, for example, were known to be in factory use in the  Redditch area as late as 2007. Some, during WW2, were bought by the Government and these were marked (hand painted on the stand) "War Finish". If you have a Mellor, or any maker's literature (or can offer any insights into the company and its larger products), the author would be pleased to hear from you..

By 1945 the Mellor was being advertised complete with a rear-mounted, bolted-on cast-iron bracket to which was fitted a ball-bearing countershaft unit with the belts guarded by rather clumsy covers

Late-model Mellor 3.5" x 20" lathe on the maker's heavy "trumpet" stand

Mellor countershaft with the belt guards removed

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Mellor Lathe