E-MAIL   Tony@lathes.co.uk
Home     Machine Tool Archive   Machine Tools For Sale & Wanted
Manuals     Catalogues    Belts

Kneller Combination Machine
Various Functions    Quotation & Close Up 1964

Developed from an earlier model, the Scope, the Kneller 7.5" x 20" Combination Machine was made by Kneller Instrument & Tools Ltd. of Daventry a well-established and very successful firm of precision engineers who did much sub-contract work for the aircraft industry including parts for the Concorde prototypes and many jobs for Rolls Royce. In the form shown below, as the Type KPM Series A, the Kneller was introduced to the British Market in 1964 through dealers Rudkin & Riley Ltd. of Leicester.  The lathe was of ingenious design, and very high quality, and as a result cost, in basic form, nearly £800 - or today's equivalent of about £15,000. It was intended to be a multi-purpose unit, combining the normal facilities offered by a screwcutting centre lathe with the possibility of undertaking shaping, drilling, boring and milling - though it was not as versatile as such highly-developed but much more expensive machines such as the Meyer & Burger UW1 and Leinweber UW21.
From conversations with visitors to the factory, it seems the lathes were built up in batches of twenty or so at a time with production equipment including a variety of first-class machine tools that included a number of Kneller lathes adapted for various special processes. The heart of machine was the bed, a pair of ground-finish hardened steel bars - socketed into alloy cast-iron housings at each end - that were so well made that the axis of the spindle in relation to them was held at a maximum error of 0.0005" per foot.
Running in adjustable, pre-loaded Timken taper-roller bearings, the 1-inch bore, No. 4 Morse taper headstock spindle was powered through its backgeared speed range of 20 to 1200 rpm by a 1 h.p single or three-phase motor. Drive was via an expanding-and-contracting  stepless variable-speed drive unit mounted within the cabinet stand. The spindle-speed control wheel was positioned immediately below the screwcutting gearbox, with the electrical switches conveniently to hand below and to the right.
Oil-sump-lubricated by splash, the screwcutting gearbox gave a range of pitches from 4 to 112 t.p.i. and a longitudinal and traverse feeds from .002" to .012" - that could be set to drive either the "carriage" or tailstock.
Fitted with the intention of being as versatile as possible, the 7" x 3.5" cross slide of the lathe had an enormously long travel, carried two T slots and was mounted on a large-diameter column that rose, under screw-feed control, from the centre of the saddle between the hardened and ground solid-bar bedways. A smaller "bracing" column steadied the slide at the front and the whole unit could be elevated through some 3.5", sufficient for the table to be used as a platform for horizontal boring and, with the optional facing head and worm-operated dividing unit, for drilling, tapping, boring, facing, thread cutting and milling. The slide was also arranged to swing around its central mounting column - 45 degrees clockwise and 20 degrees anticlockwise.
By mounting the dividing head on top of the tailstock - which could be moved by hand from the capstan wheel or under power from the feed shaft -  a further range of machining possibilities was opened up.
Supplied with the lathe as standard was a compound slide rest, a thread-dial indicator, 10-inch diameter faceplate, 6-inch diameter facing and boring head unit - and a dividing unit (with the same nose fitting as the lathe spindle). Available as optional extras were: coolant equipment, fixed tool post, low voltage lighting, fixed and travelling steadies, chucks and Clarkson collet chucks for holding milling cutters.
Although specifically constructed for its task, and beautifully made, the lathe was so expensive that several independent machines could have been purchased for the same outlay - though if room were a problem, such as on a ship or in a specialist's workshop, it would have made good sense. It is doubtful if large numbers were sold in the UK, the writer for example only ever having encountered a handful all of which were owned by experienced and very skilled engineers involved in producing complex, difficult-to-machine components.
The Kneller occupied a space five feet long by two and a half feet deep - and weighed half a ton The illustrations on the next page given some indication of the jobs the machine could undertake. If you have a Kneller, the writer would be very interested to hear from you.. 

The Kneller Type KPM Series A


Home   Machine Tool Archive   Machine Tools For Sale & Wanted       
E-MAIL   Tony@lathes.co.uk

Kneller Combination Machine
Various Functions    Quotation & Close Up 1964