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E-Mail Tony@lathes.co.uk Home Machine Tool Archive Machine Tools For Sale & Wanted Machine Tool Manuals Machine Tool Catalogues Belts Accessories
ELGIN Precision Millers VM-5 & VM-2 Vertical and HM-5C Horizontal Elgin Home Page
Listed as both the later VM-2 (taller one-piece main column) and earlier VM-5 9 (two-piece column) the beautifully made Elgin vertical miller sold alongside the similar machines branded Cataract and Hardinge by the manufacturing company, Hardinge Brothers Inc. The early VM-5, with a single T-slot on top of its main column, betrays the early origins of the machine where originally, instead of a custom-made vertical head, the headstock from one of the company's precision bench lathes would have been used to create a simple horizontal stub miller. Although the manufacturing dates of the VM- 5 and VM-2 (and HM-5C horizontal version) are uncertain they are likely to have been made from the mid 1930 until some point in the late 1950s - although currently the last known sales catalogue is dated 1953 Fitted with an 181/8" x 18" table with longitudinal, traverse and vertical movements of 12, 6 and 7 (later 9.5) inches respectively, the miller was not intended to tackle heavy work but designed, according to users, as an exceptionally fine, toolroom-class machine that was smooth-running and with a sweet action to its controls. The table, knee and column ways were all hand scraped to a perfect fit and provided with individual locks, the 3 T-slot table was ground on its top and side faces and the vertical feed screw fully enclosed and equipped with a ball-bearing thrust pad. Although early versions were fitted with rather small feed-screw micrometer dials later models (probably post-war), were given a larger and very much easier-to-read type graduated in 0.001" increments. Hardened and ground both internally and externally, the spindle was carried in a limited-travel ( 1.75-inch) fine-feed quill moved by worm and wheel gearing with a micrometer stop provided to compliment the fine-feed micrometer dial. The quill ran in special sealed "Super Perfect" precision pre-loaded ball bearings with the nickel alloy steel spindle rigidly supported in a pair of Timken taper roller bearings mounted back to back behind the nose. In addition a further refinement (though not mentioned by Elgin) was incorporated: the 5-step drive pulley ran in its own bearings, with drive the spindle through a key, a design that relieved the spindle of any distortion due to belt pull. Cutter-holding collets were of the draw-in, direct-fitting type - either a No. 2AB or No. 2A as originally used on Reed-Prentice "Becker" millers (and still available today from Hardinge). Although there was no quick-action drill feed the whole head, mounted on the end of a solid steel bar that passed through the top of the main column, could be angled over at 90-degree to either side of vertical. Five speeds were provided of 400, 700, 1250, 2250 and 4000 r.p.m. driven by V-belt (which could be changed without any dismantling) from a rear-mounted, flange-fitted 1150 r.p.m. 0.5 h.p. motor. Available for mounting on the owner's own bench, the miller could also be ordered fitted to the maker's laminated wood or 1/4" welded steel stand - the latter with a very robust 3/4-inch thick top plate. The main machine was 33.5 inches high, 24 inches wide, 22.5 inches deep and weighed approximately 1000 lbs. In 1953 the steel-stand version, complete with motor and wired ready to run sold for US$1550. A table power-feed unit was available for an extra $220, a swivel-base precision vice for $90, an indexing head for $125 and a 40 : 1 dividing attachment for £110. Collets for the spindle were listed at a modest $4 each, though today that has risen to a more substantial $147. If you have an Elgin miller of any type the writer would be interested to hear from you.
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The superb Elgin Models VM-5 Precision Vertical Miller with the early two-part main column and mounted on the maker's welded metal base
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The robust swivelling vertical head had a quill that could be operated by either fine downfeed or quick-action drill controls - the micrometer stop was fitted with large, clear and easily-adjusted thimbles.
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Obviously designed for high-speed use with smaller cutters the brass plate on the head cover warns against overloading the machine.
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Neatly arranged table power feed mechanism with a standard fractional h.p. motor fitted with a worm-and-wheel reduction gearbox and drive through the usual kind of universally-jointed shaft
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Although the makers listed the spindle as running in special sealed "Super Perfect" precision pre-loaded ball races, it was the quill element that was thus supported, the spindle being retained at the bottom in a pair of Timken taper rollers arranged back-to-back to produce a very rigid installation. In addition, the pulley ran in its own bearings, so relieving the spindle of any distortion due to belt pull. Once fitted the roller bearings could not be greased - however, a good solution was to use "Hi Compression White Lithium Grease", as might be employed in aircraft practice. The bearings were held in place by threaded "pin-spanner" washers with a bend-down tab for secure retention.
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Spindle components. Just visible on the outside of the quill housing are the teeth for the fine-feed drive
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ELGIN HM-5C Horizontal Miller
Looking remarkably like the contemporary Hardinge/Cataract miller precision millers the Elgin HM-5C was aimed at the similar niece market for a very high quality, sturdy and compact toolroom-class machine able to tackle smaller jobs with the same degree of accuracy as much larger and very much more expensive machines. Whilst the machine resembled in many ways the company's VM-5 and VM-2 vertical models, and carried an identical knee and 181/8" x 18" 3 t-slot table assembly (with longitudinal, traverse and vertical movements of 12, 6 and 9.5) inches respectively), the main column was adapted to take the very much more complex spindle drive mechanism together with its 3 speed-change levers. Drive was from a base-mounted 2-speed 3/4-3/8 h.p. 3-phase motor that drove through a mechanical expanding and contracting pulley system to give a speed range from 85 to 2650 r.p.m. Supported by a dovetail overarm carried in hand-scraped slides the nickel alloy steel spindle was ground internally and externally and ran in matched sets of "Super Perfect" pre-loaded ball bearings. The maximum cutter-holding capacity in the (ubiquitous and inexpensive) 5C collet was 1 inch. A neat table power-feed mechanism was available for an extra US$438: fitted with a standard fractional h.p. motor adapted to carry a worm-and-wheel reduction gearbox on its output shaft it drove through a 4-step V-pulley to the usual kind of universally-jointed shaft and had 4 rates of feed: 0.26, 0.60, 0.92 and 1.25 inches per minute. With overall dimensions (including an allowance for table movements) of 33" x 42" the HM-5C weighed around 1000 lbs and cost, in 1953, the not inconsiderable sum of US$2849 for the basic machine ready to run or $3555 equipped with table power feed and coolant--the latter figure not far removed from the average American salary of the same year.
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Elgin HM-5C-1 Precision Horizontal Miller on the maker's welded-steel cabinet stand
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Elgin HM-5C-1 showing the large cast-iron body 2-speed 3/4-3/8 h.p. 3-phase motor
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Neatly arranged table power feed mechanism with a standard fractional h.p. motor fitted with a worm-and-wheel reduction gearbox and drive through the usual kind of universally-jointed shaft
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Maker's accessories included a swivel-base precision machine vice and a dividing head - the latter able to be mounted directly on the table or one of two intermediate plates: one a swivelling type and the other a right-angle adaptor
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